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Mineral comminution requires large capital, labor, and energy costs and may account for more than half of hard rock processing energy costs. The mining industry uses approximately 29 billion kWh of electrical energy annually for size reduction, which is approximately 99 trillion Btus.

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Polysius favours a high-aspect-ratio design—large diameter, small width—while KHD and Köppern prefer a low-aspect ratio. The high-aspect-ratio design is inherently more expensive but also offers an intrinsically longer wear life for a given application, as the operating gap is larger and the roll surfaces are exposed to a correspondingly ...

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